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lambda-avr / lambda / lambda.c
#include <math.h>
#include <stdio.h>
#include <stdlib.h>
#include <avr/io.h>
#include <avr/interrupt.h>
#include <avr/sleep.h>
#include <util/delay.h>
#include "USART.h"
#include "lambda.h"

#define AREF_MV 4850
#define ADC_OFFSET_MV 7

static const char* lean = "Mager";
static const char* ideal = "Ideal";
static const char* rich = "Fett!";

typedef struct {
    const int mV;
    const float lambda;
} lambdaEntry;

/**
 * Table used to look up the lambda value at 12 V heater voltage
 * and 220°C exhaust gas temperature. Most values are approximated
 * from the characteristic curve in the datasheet.
 * TODO equation? real table?
 */
static const lambdaEntry lambdaTable[] = {
	{ 4, 2.0 },
	{ 5, 1.9 },
	{ 6, 1.8 },
	{ 8, 1.7 },
	{ 10, 1.6 },
	{ 12, 1.5 },
	{ 15, 1.4 },
	{ 20, 1.3 },
	{ 28, 1.2 },
	{ 40, 1.1 },
	{ 68, 1.025 },
	{ 400, 1.0 },
	{ 800, 0.98 },
	{ 860, 0.9 },
    { 880, 0.8 }
};

unsigned long previousMillis = 0;
float lambdaVoltageAvg = 0.0;
float tempVoltageAvg = 0.0;

EMPTY_INTERRUPT(ADC_vect);

void setupADC(void) {
	ADMUX |= (1 << REFS0); // Use AVCC as reference voltage
	// ADCSRA |= (1 << ADPS1) | (1 << ADPS2); // ADC clock prescaler /64
	ADCSRA |= (1 << ADPS2); // ADC clock prescaler /16
	ADCSRA |= (1 << ADEN); // Enable ADC
}

void setupSleepMode(void) {
	set_sleep_mode(SLEEP_MODE_ADC);
	ADCSRA |= (1 << ADIE); // Enable ADC interrupt
	sei(); // Enable global interrupts
}

int main(void) {

	initUSART();
	setupADC();
	setupSleepMode();

	// Disable digital input on ADC0
	// http://www.openmusiclabs.com/learning/digital/atmega-adc/
	// DIDR0 = 0b00000011;

	// Initial update
	update(0.0, 0.0);

	// Main loop
	while (1) {
		run();
	}

	return 0;
}

void run(void) {
	float lambdaVoltage = getVoltage(PC2) / 11.0;
	lambdaVoltageAvg = (lambdaVoltage + lambdaVoltageAvg * 2) / 3;

	int tempVoltage = getVoltage(PC5);
	tempVoltageAvg = (tempVoltage + tempVoltageAvg * 2) / 3;

	update(tempVoltageAvg, lambdaVoltageAvg);

//		String tempText = "T val " + String(tempVoltage) + ", T avg: " + tempVoltageAvg;
//		Serial.println(tempText);
//		String lambdaText = "L val " + String(lambdaVoltage) + ", L avg: " + lambdaVoltageAvg;
//		Serial.println(lambdaText);

	_delay_ms(1000);
}

void update(float tempVoltage, float lambdaVoltage) {
	int temp = toTemp(tempVoltage);
	// String tempText = "Temp voltage: " + String(tempVoltage) + ", temp: " + temp + " C";
	// Serial.println(tempText);

	float lambda = lookupLambdaInter(lambdaVoltage);
	// String lambdaText = "Lambda voltage: " + String(lambdaVoltage) + ", lambda: " + lambda + " (" + toInfo(lambda) + ")";
	// Serial.println(lambdaText);

	display(tempVoltage, temp, lambdaVoltage, lambda);
}

void display(int tempVoltage, int temp, float lambdaVoltage, float lambda) {
	char lambdaStr[13];
	dtostrf(lambda, 5, 3, lambdaStr);
	char lambdaVoltageStr[13];
	dtostrf(lambdaVoltage, 5, 3, lambdaVoltageStr);

	char line0[20];
	char line1[20];
	snprintf(line0, sizeof(line0), "T %3d C %d\r\n", temp, tempVoltage);
	snprintf(line1, sizeof(line1), "L %s  (%s)\r\n", lambdaStr, lambdaVoltageStr);
	printString(line0);
	printString(line1);
}

int getVoltage(int port) {

	ADMUX = (0b11110000 & ADMUX) | port;

	unsigned long overValue = 0;
	for (int i = 0; i < 16; i++) {
		sleep_mode();
		overValue += ADC;
	}
	float mV = ((overValue >> 2) * AREF_MV / 4096) + ADC_OFFSET_MV;

	return mV;
}

/**
 * Returns the temperature for the given voltage of a type K thermocouple
 * amplified with an AD8495 (5 mV/°C). Type K thermocouple voltages are
 * about linear between 0 and 800°C. Returns 0 for negative voltages.
 */
int toTemp(float mV) {
	if (mV < 0) {
		return 0;
	}

	int temp = round(mV / 5);

	return temp;
}

/**
 * Returns the lambda value corresponding to the given voltage
 * from the lookup table using linear interpolation.
 * Thanks to http://stackoverflow.com/a/7091629/709426 and
 * http://en.wikipedia.org/wiki/Linear_interpolation
 */
float lookupLambdaInter(float mV) {
	int length = sizeof(lambdaTable) / sizeof(lambdaTable[0]);

	if (mV < lambdaTable[0].mV) {
		return lambdaTable[0].lambda;
	} else if (mV > lambdaTable[length - 1].mV) {
		return lambdaTable[length - 1].lambda;
	}

	int i = 0;
	for (; i < length - 1; i++) {
		if (lambdaTable[i + 1].mV > mV) {
			break;
		}
	}

	float diffVoltage = lambdaTable[i + 1].mV - lambdaTable[i].mV;
	float diffLambda = lambdaTable[i + 1].lambda - lambdaTable[i].lambda;
	float lambda = lambdaTable[i].lambda +
			(mV - lambdaTable[i].mV) * diffLambda / diffVoltage;

	// return round(lambda * 10) / 10.0;
	return lambda;
}

const char* toInfo(float lambda) {
	if (lambda > 1.5) {
		return lean;
	} else if (lambda > 1.3 && lambda <= 1.5) {
		return ideal;
	} else {
		return rich;
	}
}