/*
* sensors.c
*
* Functions to evaluate measurements from the sensors.
*
* Created on: 02.03.2015
* Author: dode@luniks.net
*
* This program is free software; you can redistribute it and/or modify
* it under the terms of the GNU General Public License as published by
* the Free Software Foundation; either version 2 of the License, or
* (at your option) any later version.
*
* Alternatively, the contents of this file may be used under the terms of the
* GNU Lesser General Public License Version 2.1 (the "LGPL License"), in which
* case the provisions of the LGPL License are applicable instead of those
* above.
*
* This program is distributed in the hope that it will be useful,
* but WITHOUT ANY WARRANTY; without even the implied warranty of
* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
* GNU (Lesser) General Public License for more details.
*
* DISCLAIMER: I'm experienced with Java and I like C, but I'm new here.
*/
#include <stdio.h>
#include <stdlib.h>
#include <avr/io.h>
#include "USART.h"
#include "adc.h"
#include "sensors.h"
#include "integers.h"
#include "lcdroutines.h"
/**
* Table used to look up the lambda value at 12 V heater voltage
* and 220°C exhaust gas temperature. Most values are approximated
* from the characteristic curve in the data sheet.
* TODO real data?
*/
static const tableEntry lambdaTable[] = {
{ 4, 2000 },
{ 5, 1900 },
{ 6, 1800 },
{ 8, 1700 },
{ 10, 1600 },
{ 12, 1500 },
{ 15, 1400 },
{ 20, 1300 },
{ 28, 1200 },
{ 40, 1100 },
{ 68, 1025 },
{ 400, 1000 },
{ 800, 980 },
{ 860, 900 },
{ 880, 800 }
};
/**
* Table used to look up the temperature in °C at a given voltage
* measured using a wheatstone bridge and amplified with a non-
* inverting OP with an offset of 454 mV at 5000 mV supply voltage
* and an amplification factor of 6.17.
*/
static const tableEntry tempOTable[] = {
{ -57, -50 },
{ 454, 0 },
{ 1403, 100 },
{ 2264, 200 },
{ 3047, 300 },
{ 3762, 400 }
};
/**
* Global variables holding averaged voltages.
*/
int32_t lambdaVoltageAvg = 0;
int32_t tempIVoltageAvg = 0;
int32_t tempOVoltageAvg = 0;
/**
* Measures the "input" and "output" temperatures and the lambda value
* and displays the measured values.
*/
measurement measure(void) {
int32_t tempIVoltage = getVoltage(PC5);
tempIVoltageAvg = average((tempIVoltage << 4), tempIVoltageAvg, 4);
int32_t tempOVoltage = getVoltage(PC0);
tempOVoltageAvg = average((tempOVoltage << 4), tempOVoltageAvg, 4);
// OP factor is 11
int32_t lambdaVoltage = divRoundNearest(getVoltage(PC2), 11);
lambdaVoltageAvg = average((lambdaVoltage << 4), lambdaVoltageAvg, 4);
// TODO just for testing, remove at some point
char log[64];
snprintf(log, sizeof(log),
"Ti %3d C %4ld - To %3d C %4ld - L %4ld\r\n",
toTempI(tempIVoltage), tempIVoltage,
toTempO(tempOVoltage), tempOVoltage,
lambdaVoltage);
// printString(log);
measurement meas;
meas.tempIVoltage = divRoundNearest(tempIVoltageAvg, 16);
meas.tempOVoltage = divRoundNearest(tempOVoltageAvg, 16);
meas.lambdaVoltage = divRoundNearest(lambdaVoltageAvg, 16);
meas.tempI = toTempI(meas.tempIVoltage);
meas.tempO = toTempO(meas.tempOVoltage);
meas.lambda = toLambda(meas.lambdaVoltage);
return meas;
}
void display(measurement meas) {
div_t lambdaT = div(meas.lambda, 1000);
char log[64];
snprintf(log, sizeof(log),
"Ti %3d C %4d - To %3d C %4d - L %d.%03d %4d\r\n",
meas.tempI, meas.tempIVoltage, meas.tempO, meas.tempOVoltage,
lambdaT.quot, abs(lambdaT.rem), meas.lambdaVoltage);
printString(log);
char line0[17];
char line1[17];
snprintf(line0, sizeof(line0), "Ti %3dC To %3dC ", meas.tempI, meas.tempO);
snprintf(line1, sizeof(line1), "L %d.%03d %s ",
lambdaT.quot, abs(lambdaT.rem), toInfo(meas.lambda));
lcd_setcursor(0, 1);
lcd_string(line0);
lcd_setcursor(0, 2);
lcd_string(line1);
}
int32_t average(int32_t value, int32_t average, uint8_t weight) {
return divRoundNearest(value + (average * weight), weight + 1);
}
int16_t toTempI(int16_t mV) {
int temp = divRoundNearest(mV, 5);
return temp;
}
int16_t toTempO(int16_t mV) {
uint8_t length = sizeof(tempOTable) / sizeof(tempOTable[0]);
int16_t temp = lookupLinInter(mV, tempOTable, length);
return temp;
}
int16_t toLambda(int16_t mV) {
uint8_t length = sizeof(lambdaTable) / sizeof(lambdaTable[0]);
int16_t lambda = lookupLinInter(mV, lambdaTable, length);
return lambda;
}
int16_t lookupLinInter(int16_t mV, const tableEntry table[], uint8_t length) {
if (mV < table[0].mV) {
return table[0].value;
} else if (mV > table[length - 1].mV) {
return table[length - 1].value;
}
uint8_t i = 0;
for (; i < length - 1; i++) {
if (table[i + 1].mV > mV) {
break;
}
}
int16_t diffVoltage = table[i + 1].mV - table[i].mV;
int16_t diffValue = table[i + 1].value - table[i].value;
int16_t value = table[i].value + divRoundNearest(
(int32_t)(mV - table[i].mV) * diffValue, diffVoltage);
return value;
}
const char* toInfo(int16_t lambda) {
if (lambda > 1500) {
return LEAN;
} else if (lambda > 1300 && lambda <= 1500) {
return IDEAL;
} else {
return RICH;
}
}